EN
Concentrated Juice Filling Machine
Description
Application: Juice, vitamin drinks, energy drink,flavored water, ice tea, etc.
Suitable for: PET bottles (200-2000ml)
Filling system: gravity filling
Production capacity: 2,000BPH–24,000BPH (500ml)
1.The RCGF series filling machine is mainly used in the juice beverage filling operations. The three functions of bottle wash, fill and seal are composed in one body of the machine. The whole process is automatic.
2.The machine is used in filling juices,beverage in bottles made of plastics. The machine can also be used in hot filling if being installed with temperature controlling device.
3.It is convenient to operate with higher automation because every part of the machine is inspected to run with photo electricity.
Washing heads
Filling heads
Capping heads
Cap sterilization tunnel
| Model | RCGF14-12-5 | RCGF18-18-6 | RCGF24-24-8 | RCGF32-32-8 | RCGF40-40-10 | RCGF50-50-15 |
| Capacity | 3000-4000 | 4000-6000 | 8000-10000 | 12000-14000 | 16000-18000 | 20000-24000 |
|
Bottle Shape |
PET Round Bottle Or Square | |||||
| Bottle Dia | ∮50-∮115 | |||||
| Bottle Height | 150-320 | |||||
|
CAP |
Plastic Screw Cap | |||||
| Power (kw) | 4.23 | 5.03 | 6.57 | 8.63 | 10.68 | 12 |
| Size (mm) | 2230*1630*2250 | 2360*1830*2250mm | 2900*2200*2250 | 3880*2200*2250 | 3700*3000*2350 | 4500*3300*2350 |
| Weight (kg) | 2200 | 2500 | 4200 | 6000 | 7000 | 9000 |
Full filling avoids the bottle distorted after cooling and reduces dissolved oxygen at the maximum degree.
Product storage hopper and feed system adopt reasonable product feed design (constant flow, constant pressure, no foaming).
Product hopper with reasonable structure (exhaust, fully close, the temperature can be detected)
The medium and high-speed line adopts a product distributor instead of a large liquid carousel, which can be cleaned completely by pressure cleaning with CIP.
Sanitary filling valve system umbrella-flow type structure, high speed.
Perfect hot filling temperature control system.
Product recycling tank system with automatic product feed startup. perfect CIP system.
1- Water Treatment System
It is mainly composed of the following equipments:
1> Pre-treatment system (water tank / multi-medium filter / active carbon filter / ion exchanger / precious filter)
2> Membrane separation system (ultrafilter / nanometer filter / RO reverse osmosis system)
3> Electrodialysis device / Sterilization system (UV device, ozone device) product water tank and so on.
4> Used for pure water, mineral water and other bottled water，water for food and beverage production.
2- Beverage Pre-treatment System
<1> The beverage processing system applies to beverage processing for hot filling line and CSD filling line.
<2> product's scope hot water system, sugar dissolving system ( simple syrup system ), concentrate system, blending system (final syrup system), CIP system, extraction system, kind of storage tank / valves / pipe / fittings, UHT system (plate / tubular type), and carbo-cooler / mixer (manual / automatic).
Tube UHT Sterilizer.
The tube(pipe) sterilize machine can take hot process on the liquid foods and beverage.
3- Blow Moulding Machine
1> Blow moulding machine 1,000-24,000bph, and 0.25-2L PET bottles are available.
4-Washing Filling Capping Machine
5-Laser Code Printer
6-Cooling Tunnel
7-Labeling Machine
1> The mainly used for container labeling cylindrical, square or other special shapes of detergents, beverages, mineral water, food, etc.
2> Labeling machine is controlled by PLC touch screen, all-electric eyes are using imported advanced configuration.
8-Packaginge machine
1> Compact &artistic shape. The frame is novel, unique.
2> Electronic induction feeding film, action is balanced and quickly replacing film.
3> Isothermal sealing cutter .The seal intensity is above cooling sealing cutter 3 times, the seal is even and the life is above cooling sealing cutter 80 times.
4> Transport system with speed regulation by frequency variation, the transmission action is precise and synchro.
5> The shrinkage chamber uses centrifugal thermal air circulation system, configuration is logical, heat insulation heat preservation, thermostat precision is high and the packing effect is better.
