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Juice Filling Machine - Advanced Equipment for Juice Production | COMARK

Explore COMARK's juice filling machines, engineered for efficient and hygienic juice production. Perfect for various juice types and bottle sizes with advanced technology.

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6000BPH Juice Hot Filling Machine


Monoblock 3 IN 1 Washing Filling Capping Juice Hot Juice Filling Machine Equipment Application: Juice, vitamin drinks, energy drink,flavored water, ice tea, etc. Suitable for: PET bottles (200-2000ml) Filling system: gravity fill...
Description

Monoblock 3 IN 1 Washing Filling Capping Juice Hot Juice Filling Machine Equipment

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Application: Juice, vitamin drinks, energy drink,flavored water, ice tea, etc.

Suitable for: PET bottles (200-2000ml)

Filling system: gravity filling

Production capacity: 2,000BPH–24,000BPH (500ml)

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1.The RCGF series filling  machine is mainly used in the juice beverage filling operations. The three functions of bottle wash, fill and seal are composed in one body of the machine. The whole process is automatic. 
 
2.The machine is used in filling juices,beverage in bottles made of plastics. The machine can also be used in hot filling if being installed with temperature controlling device. 
 
3.It is convenient to operate with higher automation because every part of the machine is inspected to run with photo electricity.

Washing heads

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Filling heads

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Capping heads

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Cap sterilization tunnel

cap

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Model  RCGF14-12-5 RCGF18-18-6 RCGF24-24-8 RCGF32-32-8 RCGF40-40-10 RCGF50-50-15
Capacity  3000-4000 4000-6000 8000-10000 12000-14000 16000-18000 20000-24000

Bottle  Shape

PET Round Bottle Or Square 
Bottle Dia  ∮50-∮115
Bottle Height 150-320

CAP

Plastic Screw Cap
Power (kw) 4.23 5.03 6.57 8.63 10.68 12
Size (mm) 2230*1630*2250 2360*1830*2250mm 2900*2200*2250 3880*2200*2250 3700*3000*2350 4500*3300*2350
Weight (kg) 2200 2500 4200 6000 7000 9000

Full filling avoids the bottle distorted after cooling and reduces dissolved oxygen at the maximum degree.
Product storage hopper and feed system adopt reasonable product feed design (constant flow, constant pressure, no foaming). 

Product hopper with reasonable structure (exhaust, fully close, the temperature can be detected)

The medium and high-speed line adopts a product distributor instead of a large liquid carousel, which can be cleaned completely by pressure cleaning with CIP.

Sanitary filling valve system umbrella-flow type structure, high speed. 

Perfect hot filling temperature control system. 

Product recycling tank system with automatic product feed startup. perfect CIP system.

complete

Fruit Juice Complete Production Line details

1- Water Treatment System

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It is mainly composed of the following equipments:

1> Pre-treatment system (water tank / multi-medium filter / active carbon filter / ion exchanger / precious filter)

2> Membrane separation system (ultrafilter / nanometer filter / RO reverse osmosis system)

3> Electrodialysis device / Sterilization system (UV device, ozone device) product water tank and so on.

4> Used for pure water, mineral water and other bottled water,water for food and beverage production.

2- Beverage Pre-treatment System

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<1> The beverage processing system applies to beverage processing for hot filling line and CSD filling line.
<2> product's scope hot water system, sugar dissolving system ( simple syrup system ), concentrate system, blending system (final syrup system), CIP system, extraction system, kind of storage tank / valves / pipe / fittings, UHT system (plate / tubular type), and carbo-cooler / mixer (manual / automatic).

Tube UHT Sterilizer.

The tube(pipe) sterilize machine can take hot process on the liquid foods and beverage.

3- Blow Moulding Machine

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1> Blow moulding machine 1,000-24,000bph, and 0.25-2L PET bottles are available.

2> It is widely used to produce the carbonated bottle, mineral water, pesticide bottle oil bottle cosmetics, wide-mouth bottle and hot fill bottle, etc.
3> The man-machine interface is highly automated and easy to operate.
4> The compact machine occupies a smaller area.
5> The simple slide-in way of mold mounting makes it possible for the operators to change molds easily within 30 minutes.

4-Washing Filling Capping Machine

juice

5-Laser Code Printer

laser

6-Cooling Tunnel

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1>It is with the advantages of sterilizing temperature automatic control and adjustable sterilizing time.
2> It can be designed and made to the sterilization conditions and production provided by the customer.
3> It can be widely used in sterilizing and cooling of juice and beverage in various bottles and cans, electrolyte beverage, wine and condiments. It adopts warm water to preheat, sterilize with recycling hot water, recycling warm water to pre-cool, and cooling water to cool.
4> The machine adopts a temperature control system with high temperature control accuracy and sensitive response. Press the button of the temperature control table to set the temperature, which can be changed arbitrarily within the range of 0-100°C

7-Labeling Machine

labeling

1> The mainly used for container labeling cylindrical, square or other special shapes of detergents, beverages, mineral water, food, etc.

2> Labeling machine is controlled by PLC touch screen, all-electric eyes are using imported advanced configuration.

3> High speed, high accuracy, stable performance.
4> Easy to operate and look elegant appearance.

8-Packaginge machine

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1> Compact &artistic shape. The frame is novel, unique.

2> Electronic induction feeding film, action is balanced and quickly replacing film.

3> Isothermal sealing cutter .The seal intensity is above cooling sealing cutter 3 times, the seal is even and the life is above cooling sealing cutter 80 times.

4> Transport system with speed regulation by frequency variation, the transmission action is precise and synchro.

5> The shrinkage chamber uses centrifugal thermal air circulation system, configuration is logical, heat insulation heat preservation, thermostat precision is high and the packing effect is better.

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