Uathoibríoch Rothlach OPP Hot Melt Gliú Meaisín Lipéadú

3.Equipment Compositions

5.1 Basic Configuration and Brand of Electrical Components

Servo motor: ABB high-power high inertia servo motor system

Servo drive: ABB synchronous drive system

PLC: BECKHOFF from Germany

Human machine interface: Schneider 10 inch colorful screen

Color code sensor: SICK color code label sensor from Germany, detecting a specific color mark on the label

Product sensor: SICK high-speed detection photoelectric switch

Main motor: Siemens

Variable frequency drive: DANFOSS

Correction device: TECHMACH

Low voltage components: FESTO, Schneider

Pneumatic components: FESTO, MAC, Taiwan high-pressure fan

Encoder: SICK high-speed and high-precision encoder

Hot melt glue device: independently developed glue box

Unwinding system: Maxcess magnetic powder unwinding system from USA ensuring the stability and constant tension of unwinding

Whole machine lubrication system: an automatic oil filling system imported from South Korea

5.2 Support: Stainless steel, universal casters, anchor bolts

5.3 Spindle: The main materials used are cast aluminum and cast stainless steel, and the core shaft is made of high-performance 40Cr

5.4 Conveyor system: The entire system adopts standard chain plate width, which allows for more flexible docking and connection;

5.5 Star wheel assembly: smooth transfer of products on the conveyor line to the spindle

5.6 Station lifting adjustment system: flexible for labeling bottles at different heights

5.7 Labeling station system: a labeling system that integrates unwinding, label feeding, label cutting, gluing, and label pressing

5.8 Product detection switch adjustment system

5.9 Stainless steel electrical control box, waterproof button, emergency stop button

4.Performance Features

1. The photoelectric switch automatically detects the entering of bottles and the label is fed automatically.

2. The label driving roller automatically feeds the label through the encoder and photoelectric signal, and the label is always in a tightened state.

3. The equipment is fully automatic and does not require special care.

4. It is provided with the label detection function and has the alarm function when the label roll is finished.

5. The product detection sensor adopts SICK high-speed electric eye from Germany.

6. It has a product detection sensor adjustment bracket to realize rapid adjustment of detection points.

7. It cuts labels in advance using a single or double cutter, transfers labels to the pre-labeling position through a vacuum drum, and then glues labels. The label is smoothly adhered to the surface of the bottle.

8. The feeding system uses a continuous feeding method to achieve a faster and more stable labeling.

9. The whole machine adopts intelligent oil injecting lubrication system, which makes the transmission efficient and the transmission parts such as bearings have longer service life.

10. The entire machine frame is made of stainless steel with clean appearance and durability.

11. The screw and the bottle inlet star wheel adopts the design concept of quick disassembly, which effectively reduces the time spent in changing the bottle type.

Frame & Appearance: 

The bearing frame adopts high-quality carbon steel paint for rust prevention and long service life. The rest parts are made of 304 stainless steel.

Independent electrical control cabinet:

It is waterproof, moisture-proof, dust-proof, and also equipped with independent air-conditioner for heat dissipation, so as to adapt to more working environments and to better protect the equipment and ensure electrical safety.

Hot melt glue labeling station:

1.It uses independent servo motor to unwind the label, the automatic deviation corrector and independent servo roller cooperates to feed the label and keep the cutting accuracy within 1mm.The label suction vacuum drum is controlled by independent servo motor, and self-developed gluing system and vacuum drum perfectly work together to ensure labeling accuracy, and electric lifting operation is convenient and time-saving.

2. The equipment runs in automatic mode. The frequency converter adjusts the speed according to the amount of bottle, and the default setting is no labeling with no bottles, no gluing with no labels.

Deviation corrector:

The automatic deviation corrector works with the independent servo label roller to keep the labeling accuracy within 0.3mm, and the label tilt angle less than 1°, ensuring the stability of cutting labels.

Vacuum cutter drum:

The cutting knife adopts special material from Germany, which is very durable and wear-proof. In addition, we are the first in China to adopt the constant temperature cooling function so that the cutter can operate at high speed without getting hot, so as to extend the service life. It also ensures that the labeling failure rate is below 1/10,000.

Vacuum label suction drum and suction block:

Controlled by independent servo motor, the vacuum drum and the cutter drum coordinate smoothly during transition. The advanced internal vacuum circuit design of the drum ensures stable label suction and eliminates the phenomenon of label falling off. It is also equipped with a label detection function. If the label falls off, it will alarm and shut down.

The one-piece suction block has high precision and completely solves the problem of poor seam accuracy. It has good flatness and even glue application. The surface is specially treated with non-stick glue to solve the problem of residual glue. The aluminum alloy material is durable and cost-saving, and the labeling effect is more beautiful.

Glue roller:

The honeycomb type roller is used for glue rolling, the thickness of the glue can be adjusted, and the glue coating amount is 1.2-1.6 silk (about 80,000 labels/kg).

The fluid drainage reflux gluing technology is independently developed, without throwing off glue and residual glue. The glue can be recycled to reduce costs, and the non-contact heat source inside the roller can effectively protect the label from being burned. In addition, heat-resistant bearing and heat dissipation materials are used to ensure stable operation.

Scratch-free infeed system:

The traditional infeed screw that would scratch the bottles has been replaced by the scratch-free infeed system.

Block device:

There is an electric eye installed at 3 meters before and after the equipment to detect whether the material of the production line is full. When there is a shortage of material in the front section or jamming bottles in the back section, PLC will immediately control the cylinder to open to stop the bottle after receiving the signal, and the equipment will instantly run from high speed to low speed or in standby hibernation state to save equipment energy consumption. When the electric eye signal is received again, the cylinder block will be closed. The equipment will automatically run from low speed to high speed and requires no manual operation.

Bottle pressing mechanism: 

Three-stage tension spring structure is adopted to ensure vertical lifting, uniform pressure on bottles and high stability. Electric lifting adjustment saves manpower and time.

Bottom mold:

1.It adopts quick disassembly and assembly structure to reduce the time spent in changing bottle types. After the positioning bottom mold is corrected for the first time, you only need to assemble it in order without secondary correction.

2.The bottom mold with mechanical positioning needle rotates for 3 circles to find the positioning slot, so as to achieve accurate fixed-point positioning labeling.

Dual human machine interface:

The main and auxiliary touch screens are both of the Schneider brand. The interfaces and parameters between the two are interconnected to control the equipment. The auxiliary touch screen can be moved to facilitate machine adjustment and use. Personnel do not need to move back and forth, saving machine adjustment time.

Oiling system:

The automatic oiling system imported from Korea is adopted. The time interval of automatic lubrication can be set on the touch screen, which plays a good maintenance role on the equipment and prolonging the service life of the equipment.

5.S.Afety Guarantee

Emergency stop button, electrical cabinet with waterproof function

Design specification for power supply and distribution systems (GB50052-95)

Low-voltage distribution design specification (GB50054-95)

Code for construction and acceptance of installation of continuous conveying equipment (GB50270-38)

RIS 10 mechanical safety

RIS 15 device moving parts protection

Risk factors for sudden stop of RIS 58

Power line specification: 0.5 X5 core RV shielding line, system voltage :220V power 2KW

PVC pipe line

Fully enclosed waterproof switch box

PHOENIX terminal

Code for construction and acceptance of installation of continuous conveying equipment (GB50270-38) 

Good installation, mechanical and electrical operation

Static and dynamic reception report results

6.Technical Paraiméadair

7.List of Príomh- Eleictrealaíoch Compolíonta

8.Parts of Cooperated Cleaids